Pipeline Crawler ZY-3 Micro Video Control
ZY-3 Micro Video Control Pipeline Crawler is used for check pipeline welding joint through micro-video system work with DC x ray unit which powered by battery pack on the pipeline crawler. Pipeline Crawler running in a wall or pipeline; detect internal defects and flaws through radiography technology, move steadily inside the pipe with speed of up to 18m/min and distance up to 5 kilometers
Features:
1. Absolute Guarantee Operator Safety
● Positioning by wireless microwave video instead of original isotope positioning.
● The generator voltage can be adjusted according to different conditions, in order to meet the testing needs.
2. Available for Different Diameter Pipeline
● Applying different pipeline diameters; forward speed 18m/min.
3. Accurate Positioning
● Adopts advanced PLC control system to achieve more precise positioning.
● Real-time continuous show the pipe inner situation.e.g.: NDT Equipment fault, battery State LOW, over tempered inner pipeline, distance to the pipe mouth.
4. Reliable Energy Supply
● Electronic speed control motor function, to achieve constant torque, constant current operation.
● Automatic inspect the energy .
5. Ensure the Film Density
● X Ray Unit has regulatory function of KV with large diameter and thick walled tube has the regulatory function. Tran-illumination to ensure the X-ray film and degree of consensus.
6. Full Set Security Protection
● Real-time function to protect the x ray unit from meeting water, over voltage, over current, x ray unit falling off, over temperature.
● Automatic stop function, with no need of Real -time monitoring.
● High quality sealed lead acid battery for prevent.
● Inspect the energy automatically, crawler will turn back in time when energy is lacking, so that to prevent losing the crawler in the pipeline.
Technical parameter
|
ZY-3
|
Available Diameter( mm)
|
13”-28”
|
Outline Dimension of Crawler (mm)
|
1300×190×200
|
Dimension of Controller
|
198×102×150 (mm)
|
Weight
|
57kg
|
Battery Specification
|
10*12Ah 12V 44kg
|
Turning Radius
|
≥10D
|
Crawling Speed
|
18 m/min
|
Max Moving Distance
|
5 kilometer
|
Micro wave Transmission Distance
|
1 kilometer
|
Drive Mode
|
Two Wheels Driven
|
Climbing Slope
|
30°
|
X Ray Unit
|
Model
|
100kv
|
160kv
|
200kv
|
250kv
|
300kv
|
Max. Penetrate A3 Steel
|
6 mm
|
15 mm
|
24 mm
|
34 mm
|
40 mm
|
Size (mm)
|
170*170*870
|
195*780*895
|
245*245*910
|
290*290*970
|
370*370*1070
|
Weight
|
13.5kg
|
16kg
|
23kg
|
33kg
|
38kg
|
Exposure time
|
5 minutes
|
Radiation Angle
|
360° × 40°
|
Positioning Precision
|
±5 mm
|
Operate Temperature
|
-20℃~+75℃
|
Store Temperature
|
-40℃~+80℃
|
Available Humidity
|
≤90%
|
List
No.
|
Item
|
Quantity
|
1
|
Pipeline Crawler
|
1
|
2
|
Micro-Wave Video Controller
|
1
|
3
|
X Ray Unit
|
1
|
4
|
Battery Pack
|
1
|
5
|
Battery Pack Charger
|
1
|
6
|
Video Transmission System
|
1
|
7
|
Bracket Plate
|
2
|
8
|
Sliding Plate
|
2
|
9
|
Extend Shaft
|
1
|
10
|
Connecting Cable
|
1
|
11
|
Power Cable
|
1
|
12
|
Operation Manual
|
1
|
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