دستگاه سختی سنج قابل حمل MH100

سختی سنج جیبی سری MH100 که به عنوان سختی سنج قلمی نیز شناخته می شود، بر اساس اصل سختی سنجی Leeb، تست سریع و آسان سختی مواد فلزی سری، پشتیبانی از تبدیل رایگان بین مقیاس سختی ریشتر، Brinell، Rockwell و سایر موارد، طراحی فشرده یکپارچه، اندازه کوچک، قابل حمل، عملکرد بسیار یکپارچه، پایدار و قابل اعتماد، پشتیبانی از انتقال داده و چاپ عملکرد ذخیره شده. به طور گسترده در تجزیه و تحلیل شکست پردازش و ساخت فلز، تجهیزات ویژه، مونتاژ دائمی، بازرسی و سایر زمینه ها استفاده می شود. به ویژه برای تست سختی قطعات بزرگ و بخش غیر قابل جابجایی سایت مناسب است. این ابزار دقیق حرفه ای برای بهبود نرخ عبور تولید و صرفه جویی در هزینه است.

Function & application
Die cavity of molds

Bearings and other parts

Failure analysis of pressure vessel, steam generator and other equipment

Heavy work piece

The installed machinery and permanently assembled parts.

Testing surface of a small hollow space

Requirements of formal original record for test results

Material identification in the warehouse of metallic materials

Rapid testing in large range and multi-measuring areas for large-scale work piece

Working Principle
The energy quotient is quoted in the hardness unit HL and is calculated from comparing the impact and rebound velocities of the impact body. It rebounds faster from harder samples than from softer ones, resulting in a greater energy quotient which is defined as 1000×Vr/ Vi.

HL=1000×Vr/ Vi

Where:

HL— Leeb hardness value

Vr — Rebound velocity of the impact body

       Vi — Impact velocity of the impact body

Working Conditions
Working temperature：- 10℃～＋50℃；

Storage temperature：-30℃～＋60℃

Relative humidity: ≤90％；

The surrounding environment should avoid of vibration, strong magnetic field, corrosive medium and heavy dust.

Instrument Features
Based on the principle of Leeb hardness testing theory. It can measure the Leeb hardness of all metallic

materials.

High-contrast Segment LCD ，easy to use

Support Steel ,when using D sensor to test steel,it can show HB directly.

Software calibration automatically.

100 groups (impact times 32 ~ 1) hardness measurements, each set of data includes single testing value,average value, measurement date / time, impact direction, frequency, material, hardness, and other information.

Real-time display the remaining battery power, charging progress is displayed while charging.

USB interface to PC for data communication

Data processing software can do transmission measurements, the measured value storage management, statistical analysis of the measured value, the measured value of the print report and batch set the instrument parameters .

Integrated compact design, small size, portable, highly integrated, stable and reliable performance, suitable for harsh environment field operations, prevent from vibration, shock and electromagnetic interference.

Dimension:148mm×33mm×28mm

Operating Method and Attentions
1 Start-Up

Press the power key to start up the instrument. The instrument then comes into working mode.

2 Loading

Pushing the loading-tube downwards until contact is felt. Then allow it to slowly return to the starting position or using other method locking the impact body.

3 Localization

Press the impact device supporting ring firmly on the surface of the sample, the impact direction should be vertical to the testing surface.

4 Testing
-Press the release button on the upside of the impact device to test. The sample and the impact device as well as the

 operator are all required to be stable now. The action direction should pass the axis of the impact device.

-Each measure area of the sample usually need 3 to 5 times of testing operation. The result data dispersion should not

  more than mean value±15HL.

-The distance between any two impact points or from the center of any impact point to the edge of testing sample

  should conform to the regulation of Table 4-1.

-If want accurate conversion from the Leeb hardness value to other hardness value, contrastive test is needed to get

 conversion relations for the special material. Use inspection qualified Leeb hardness tester and corresponding

 hardness tester to test at the same sample respectively. For each hardness value, each measure homogeneously 5

 points of Leeb hardness value in the surrounding of more than three indentations which need conversion hardness,

 using Leeb hardness arithmetic average value and corresponding hardness average value as correlative value

 respectively, make individual hardness contrastive curve. Contrastive curve at least should include three groups of

 correlative data.

5 Read Measured Value

After each impact operation, the LCD will display the current measured value, impact times plus one, the buzzer would alert a long howl if the measured value is not within the valid range. When reaching the presetting impact times, the buzzer will alert a long howl. After 2 seconds, the buzzer will alert a short howl, and display the mean measured value.

Instrument Maintenance
After the impact device has been used for 1000 to 2000 times, please use the nylon brush provided to clean the guide tube and the impact body. Follow these steps when cleaning the guide tube,

1.unscrew the support ring

2.take out the impact body

3.spiral the nylon brush in counterclockwise direction into the bottom of guide tube and take it out for 5 times

4.install the impact body and support ring when complete.

Release the impact body after use.

Any lubricant is prohibited inside the impact device.